Welding Helmets – Choosing the Best Lens

Contents

Introduction

Obviously welding helmets are a must for any type of welding, however not all welding helmets and lenses are equal. Different welding processes will emit different qualities of light brightness and because of this, we require a welding lens to suit the work being welded.

Welding lenses play a crucial role in ensuring the well-being of welders and the quality of welding work being done. In this guide, we will explore the significance of welding lenses, the different types available, their features, and how they contribute to a safer and more precise welding experience.

Types of Welding Lenses

Welding lenses act as a protective barrier between a welder’s eyes and the intense light emitted during welding. They are typically made of durable materials that can withstand the harsh conditions of welding environments. These lenses are designed to filter out harmful ultraviolet (UV) and infrared (IR) radiation, preventing eye injuries and reducing the risk of vision problems.

welding helmets

Generally fixed welding helmet lenses are available in various shades, the industry standard offers welding lenses in shades from 9 to 13, 9 being the lightest and 13 being the darkest shade. If you were to weld using a mig welder of around 175 Amps for example the weld lens used would be most likely a shade 9 or 10. Should you be doing heavy work using a high-powered welder of say 400 amps then a lens of 11 to 13 would be the best choice.

Passive Welding Lenses

Passive welding lenses, also known as standard lenses, are fixed lenses with a specific set shade level, generally between shades 8 and 13. They offer reliable protection and are best suited for basic welding applications. However, they do not adjust to changing light conditions and require welders to lift their hoods for non-welding tasks. This type of lens has been around for years and is now mostly being replaced by auto-darkening welding lenses.

WELDTUBE High Visibility HD Glass Welding Lens
  • Aqua Colored Puddle produces amazing optical clarity
  • High Definition technology makes for higher visibility, allowing you to see the arc and puddle more clearly
  • Gold coating reflects radiated heat reducing welders eye fatigue
  • Made in Europe
  • Fits ALL 2×4-1/4″ welding hoods

Auto-Darkening Welding Lenses

Auto-darkening welding lenses are technologically advanced lenses that automatically adjust their shade level based on the intensity of the welding arc. They provide excellent eye protection, they remain clear until the welding arc is struck and they then auto-darken so the welder can see the weld pool clearly. This allows no need to raise and lower the welding hood, letting the welder maintain focus and resulting in smoother and more efficient welding processes.

LINCOLN ELECTRIC 2×4 C-Series Auto-Darkening Welding Lens Variable Shade 8-13 KP3775-1
  • World renowned lens technology provides crystal clear view of the arc and puddle
  • The exclusive Liquid crystal lens broadens the color RANGE & hues which can be seen in both light and dark States
  • Eliminates Color saturation for a true Color view
  • Reduces eye strain for all day comfort
  • High quality and consistent performance which minimizes blurriness and distortion

Shade-Adjustable Welding Lenses

Shade-adjustable welding lenses allow welders to manually change the darkness level according to their specific requirements. This versatility is beneficial for tasks that involve varying welding techniques such as Tig and Mig or material thicknesses.

TIG welders emit brighter arcs than a MIG and would require a darker lens than you would use on a MIG welder. In most cases the choice of welding lens is a matter of personal choice, on one hand, you will need good visibility of your weld to see where you are going thus using a lighter lens, but you also need to protect your eyes with the darkest welding lens possible. Having a darker lens will cause less eye stress over a long welding period.

Auto Darkening Welding Helmets and Lenses.

Auto-darkening welding helmets are a great innovation and will boost the productivity of any welding job, give the operator better control over the work and reduce the possibility of any arc flash. Auto-darkening lenses are available on their own or with a complete welding helmet assembly.

Whenever shopping to find a new welder helmet the superior the quality the better the eye protection will be. A number of the less expensive varieties of auto-darkening helmets and lenses possess a reduced darkening response period with the darkening in the lens whenever a welding arc is begun, even though it might seem instantaneous that your lens darkens there are actually micro-second delays with certain low-cost auto darkening lenses.

Lenses are also available in glass or plastic, glass lenses are the better option as they will not contain any color variations or distortions that may be found in a cheaper plastic lens. An auto-darkening welding lens can be found as manually adjustable or automatic in the shade protection level. The best advice here is to buy a reputable brand and the best quality you can afford, you only have one pair of eyes.

Hobart 770890 Auto-Darkening Welding Helmet
  • Large 9.3- square-inch viewing area with wide screen frmat provides improved visibility
  • Four independent arc sensors provides dependable arc detection
  • Grind mode prevents lens from Darkening for clear, visible grinding
Lincoln Electric Viking 1740 Matte Black Welding Helmet K3282-3, Adjustable
  • 4C Lens Technology creates a crystal clear, true color view of the arc and puddle. This enhances your control and increases weld quality while reducing eye strain. Additionally, the 4C lens has a 1/1/1/1 optical clarity rating which showcases the absence of common lens imperfections such as blurriness and distortion while also providing consistent brightness and performance at an angle.
  • Improved Padding for Headgear
  • Grind Mode Indicator – Green Flashing LED inside the helmet tells user that the helmet is in grind mode
  • Variable 9-13 Shade, Sensitivity & Delay Control
  • User Replaceable AAA Batteries
YESWELDER Panoramic View Auto Darkening Welding Helmet, Large Viewing True Color 6 Arc Sensor Welder Mask
  • Three Auto Darkening Lenses Give an Unprecedented 180° Field of View
  • Charged Battery, No need to replace the battery
  • Large Viewing Size 4.31″X3.82″With SIDE VIEW 3.78″X1.97″, 6 Premium Sensors
  • Great For TIG MIG MMA, Plasma Applications with Grinding Feature
  • Better clarity, True color view – The main screen is 1/1/1/1, the side is 1/1/1/2 Optical Clarity

Clear Welding Lenses and Lens Covers

Always be sure to keep stock of the clear lens that protects the main welding lens, these are cheap and will become opaque, scratched, and pitted from general use and weld sparks. This in turn over time will reduce your vision of the welding and may cause inaccurate or faulty welding.

Another innovation for welding helmets and the welding lens is the introduction of magnifying welding lenses. Typically sold in similar strengths as you can expect to buy when buying reading glasses off the shelf. For anyone who needs reading glasses, a magnifier lens will be a godsend.

25 pack – Harris Welding Helmet/Hood Clear Lens Cover 2″ x 4.25″, 1010010
  • Includes 25 lens covers
  • Clear Plastic
  • 2″ x 4.25″ (51mm x 108mm)

Features to Consider in Welding Lenses

Choosing the right welding lenses involves considering various features. Here are some general aspects to keep in mind:

Optical Clarity

High optical clarity is essential for precise welding work. Lenses with minimal distortion and a clear view of the weld pool enable welders to achieve better results. Many welding helmets are now fitted with true-color lenses that offer excellent visibility and clarity.

Reaction Time

Auto-darkening welding lenses should have a rapid reaction time to adjust to changes in the welding arc instantly. All welding lenses will have a reaction time rating standard, the best overall rating is AAAA. A welding helmet with Faster reaction times prevents harmful exposure to intense UV light.

Sensitivity Control

The sensitivity control feature allows welders to adjust the lens’s responsiveness to different welding processes and arc intensities, ensuring optimal eye protection. This control is fitted to better quality helmets on the inside of the lens.

lens controls
Lens Settings & Options Controls

Power Source

Auto-darkening welding lenses require a power source, typically solar cells and or batteries. Consider the power source’s longevity and accessibility before making a purchase. Most helmets have a very long battery life and only use small button-style batteries

Weight and Comfort

Welders often wear their helmets for extended periods. Lightweight and comfortable lenses reduce fatigue and improve overall comfort during long welding sessions. Again good quality welding helmets will have excellent headgear and quality lightweight auto lenses

Can I use a welding lens for other purposes, like looking at the sun?

Welding lenses are designed specifically for welding applications and should not be used for any other purpose, such as looking at the sun. Doing so could result in serious eye damage.

How often should I replace my welding lenses?

The frequency of lens replacement depends on factors like usage, exposure to heat and debris, and lens type. As a general guideline, passive welding lenses may need replacement every six months, while auto-darkening lenses can last up to three years with proper care.

What is the ideal shade level for welding lenses?

The ideal shade level depends on the welding process and the material being welded. Generally, higher amperages and more intense welding processes require darker shades. However, it’s essential to refer to the lens manufacturer’s guidelines for specific recommendations.

Can I wear eyeglasses under my welding lenses?

Yes, some welding helmets are designed to accommodate eyeglasses. Look for helmets with sufficient interior space to comfortably fit your eyeglasses while wearing the welding lenses.

How do I clean and maintain my welding lenses?

Cleaning welding lenses regularly is crucial for maintaining visibility and safety. Use a soft, lint-free cloth to wipe away dust and debris. Avoid using abrasive materials or solvents that could damage the lens coating.

Are auto-darkening welding lenses suitable for all welding processes?

Auto-darkening welding lenses are versatile and can be used for various welding processes like MIG, TIG, and stick welding. However, ensure the lens specifications match the specific welding application.

Conclusion

Welding lenses are indispensable accessories that contribute significantly to the safety and precision of welding processes. By choosing the right type of lens and considering essential features, welders can ensure optimal eye protection and enhance their welding performance. Whether you opt for passive lenses or embrace the advanced technology of auto-darkening lenses, the key is to prioritize eye safety while achieving exceptional welding results.

Remember always to consult the lens manufacturer’s guidelines and industry safety standards for a well-informed welding experience.

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